TextileLab 102
Equipment Access
Brother Overlock Serger
Consew 230 Straight Stitch
Juki LU-563 Industrial Walking Foot
Safety Considerations
Recommended:
Closed-toed shoes
Remove dangling jewelry
Tie back long hair
Industrial Walking Foot & Industrial Straight Stitch Machine
There is a box that needs to be signed out from the front desk for the industrial machines. In the box you will find:
Screwdrivers
Walking foot & Zipper foot
Bobbins
Original Instructions for the Walking Foot
You can bring your own needles or buy them for $2 each in the MakerStore.
Industrial machines work on the same principle as domestic, except the motor is on the outside, and is belt driven.
1. Industrial Straight Stitch machine
1.1 Loading the Bobbin
Go through the steps to load the bobbin
Explain the differences with winding the bobbin and loading the bobbin between a domestic machine and the industrial machine.
1.2 Threading the top spool of thread
The sewing needle size is determined by weight. The larger the needle, the larger the hole it makes. European needles range in size from 60 to 120, which refers to the diameter taken on the shaft right above the eye. American needles are sized from 8 to 19 in an arbitrary numbering system, and paired with corresponding European sizes
We have two different needle sizes at the front desk for the industrial straight stitch machine 10/70 or 14/90.
10/70 needle for medium-weight fabrics like cotton, jersey, Lycra, linen
14/90 for heavy fabrics like jeans, vinyl, upholstery or canvas
To insert the needle into the machine, undo the tension screw, insert the needle, and tighten the screw.
Go through the steps to thread the straight stitch machine
Explain the differences with threading the top spool between the domestic machine and the industrial machine.
In industrial machines, you always thread the needle from the outside to the inside. You want the channel to be on the side where the thread is coming down and out so it can tuck in.
1.3 Sew a test stitch
General rule of thumb for test stitching: always use the same type of fabric that you’re going to be sewing.
The relationship between the threads, fabric, and tension will change every single time.
If you leave your machine and come back to it later, you should always do a test stitch. You don’t know if it’s been bumped or the tension has moved. This is especially important in a space with shared tools.
When doing a test stitch, don’t test a single thickness of material - we don’t sew that way. Always start on a double layer. Machines don’t like doing small amounts of fabric unless they’re specially designed for it.
Before your start your test stich, oil the machine. You need to oil the machine every time you sit down to sew. Our machine does not have an oil bed. Most industrial machines have an oil bed.
To raise the presser foot, use the knee lift. Feed your material under the foot, and lower your knee to disengage the knee lift and lower the presser foot.
The industrial machine has more power and moves much faster than the domestic machine. The motor has a clutch and there is a certain period of time before the pedal engages the motor.
Stick needle in fabric as a starting position. Always start with needle in material.
Before pressing on the pedal, make sure you are holding both threads at the back of the machine.
Slowly press on the foot pedal to start sewing. It will move very quickly!
After you finish sewing and the machine is turned off, it still has power. Before leaving the machine, lift the knee lift and tire out the machine. You don’t want the next person using it to be surprised.
2. Overlock Serger
A serger is good for finishing the edges with an overlock stitch. With this finishing method, it will never fray. The serger binds the edge and automatically finishes it.
Almost all clothing is made this way because it’s such a secure seam. This type of seam can also hold a lot of weight. It is also good for sewing stretchy fabrics.
Just like a sewing machine, a serger has a hand crank and a pedal, but it also has two top threads and two bottom threads.
Although there are many different types of stitches that can be made with the serger, we’re going to look at 3 main methods.
2.1 Balanced Stitch Methods
Balanced stitches are used in construction applications such as seams, overcasting, edgings, and finishes.
A balanced three or four thread stitch has both looper threads meeting or knitting at the outside edge of your fabric.
Four-thread Serging
The four-thread stitch is also called the mock safety stitch.
This stitch creates a very durable yet flexible seam.
The four-thread stitch is created by using both needles and the loopers.
The right needle creates a safety stitch between the left needle and the fabric edge.
Settings:
Left Needle: 4
Right Needle: 4
Upper Looper: 4
Lower Looper: 4
Differential: 0 - 2.0
Knife: On
Thread type: Standard
Removable stitch finger: On
Fabric Type: Any
Stitch Length: 3 to 4
Foot: All purpose
Soft Gathering
Using the four-thread stitch and your differential, you can make softly gathered ruffles instantly.
Use the set-up information and simply serge the top edge of your fabric and create your ruffle.
Settings:
Left Needle: 5
Right Needle: 5
Upper Looper: 4
Lower Looper: 4
Differential: 2
Knife: On
Thread type: Standard
Removable stitch finger: On
Fabric Type: Any
Stitch Length: 3 to 4
Foot: All purpose
Three-thread Serging
Balanced three-thread seams have more stretch than a four-thread stitch
Three-thread stitches are created by using only 1 or the 2 needles.
Use the left needle for a wider stitch.
Use the right needle for a narrow stitch.
Decorative stitches are generally three-thread stitches.
Settings:
Left Needle: 4 (wide) or
Right Needle: 4 (narrow)
Upper Looper: 4
Lower Looper: 4
Differential: 0 - 2.0
Knife: On
Thread type: Standard
Removable stitch finger: On
Fabric (wide): Medium to heavy weight knits
Fabric (narrow): Light to medium weight knits
Stitch Length: 3 to 4
Foot: All purpose
2.2 Decorative Serging
By unbalancing your tensions, you can create some very interesting effects. We call this decorative serging or serger embellishing.
Adding decorative threads to your serging creates many beautiful opportunities for creative serging.
Basic Three-Thread Flatlock
Flatlock is a technique in which we unbalance the stitch to create the stitch that we want.
Flatlock can be used to join to fabrics or serged on a fold.
We can use the stitch loop side or the ladder side as the top side.
When stitching on a fold, or anytime you don’t want to cut the edge, use the guide foot to guide your fabric and protect the edge.
To achieve a flatlock, our needle thread tension is loosened and our lower looper thread is tightened
The lower looper will pull the needle thread across the back of the fabric.
Note the reverse side of the stitch, the needle thread forms V’s.
The lower looper should be almost a straight line at the fabric edge.
Settings:
Left Needle: 1 (wide) or
Right Needle: 1 (narrow)
Upper Looper: 4.5
Lower Looper: 7 - 8
Differential: 0
Knife: 3 - 4
Thread type: Standard
Removable stitch finger: On
Fabric: Any
Stitch Length: 3 to 4
Foot: All purpose
2.3 Rolled Edges
The rolled edge and its variations are probably the most used and versatile of all decorative stitches. Variations of the rolled edge make the perfect hems or edgings for napkins, curtains, ruffles, scarves, tablecloths, etc.
Napkin Finish Rolled Edge (narrow)
Set the serger according to the settings at the left.
These settings are for standard thread types and may need to be adjusted for other threads
Fabric that has an uneven texture may not be successfully edged with a narrow rolled hem.
Settings:
Right Needle: 4
Upper Looper: 5
Lower Looper: 7
Differential: 0.07 - 0
Knife: 3 - 5
Thread type: Standard
Removable stitch finger: Off
Fabric: Lightweight Woven
Stitch Length: R
Foot: All purpose
Tablecloth Edging (wide)
Some fabrics are too heavy or too loosely woven to roll successfully using the narrow rolled hem.
Try the set up at left and create a wide rolled hem.
If the fabric doesn’t roll, lengthen the stitch. The longer the stitch, the more able it is to roll a heavier fabric.
This hem also give a little more body to medium weight fabric.
Settings:
Left Needle: 4
Upper Looper: 5
Lower Looper: 7
Differential: 0.07 - 0
Knife: 5 - 6
Thread type: Standard
Removable stitch finger: Off
Fabric: light to heavyweight woven
Stitch Length: R - 3
Foot: All purpose
3. Industrial Walking Foot Machine
The walking foot is designed for thick material. Nothing thinner than 3mm of thickness on the walking foot. If you go thinner you might run into tension issues.
You can sew regular materials with a zipper foot, but you shouldn’t because it will mess up your material and it won’t sew very straight.
3.1 Install the Walking Foot
There are two presser feet bars and a needle bar that work in conjunction with each other on a walking foot sewing machine. One bar is going up and one bar is going down. At the same time, the feed dog is moving inside the base plate of the sewing machine. This combined motion moves the fabric through the sewing machine all by itself, greatly assisting in sewing heavy fabrics.
Install each part of the foot onto the presser feet bars.
The outer foot slides into the notch and is screwed into place.
The middle foot slides over top of the presser foot bar and is screwed into place.
3.2 Loading the Bobbin
Go through the steps to load the bobbin
Explain how to wind the bobbin
3.3 Threading the top spool of thread
We have three different needle sizes at the front desk for the industrial walking foot machine. The gauge of the needle is determined by the thickness of the material.
20 gauge, for most materials of 3mm in thickness
18 gauge, for very thick materials
Leather needle
Remember that the thickness that you’re sewing is not the thickness of the material itself, but the thickness of two pieces of material being sewn together.
When choosing a needle, the larger the number of the gauge, the smaller the thickness of the needle.
When working with leather, it needs a special leather needle. It’s actually a different shape.
You can view how to thread the needle by watching the video below.